Products
Permanent Magnetic Chucks
KALYANI » Standard Pole Rectangular Permanent Magnetic Chuck
> Perfect general purpose chuck having steel and aluminium set top plate.
> Meets IS:04816:87 specification.
> Poles are individually magnetised for full loading power.
> Detachable handle for easy use.
PERMAFINE
> Steel and brass laminated top plate.
> Poles are individually magnetized.
> Double magnet system for maximum power.
> Use of ferrite magnets ensures that the magnetic force will not reduce even on long use.
> Low magnetic field: no magnetization of tools.
> Smooth and simple actuating mechanism.
> Rugged construction: exceptional longevity.
Handle pivots 180°.
MICROFINE
> Steel and brass laminated top plate.
> Extremely low height for better job accommodation.
>Made with super powerful NdFeB, new generation magnets.
> Variable power is obtained by varying rotation of handle.
> Unique design of the chuck minimizes the movement of top plate when switched on, resulting in better job accuracy.
PERMAMAX
> Steel and brass laminated top plate.
> Accurate and stable working face.
>Fully extended pole with minimum loss of working area.
>Made with high power permanent magnets.
>Handle pivots 180°.
MICROSINES
> Large effective area is provided for machining the work pieces.
> Positive locking at all angles without any distortion.
> Constructed of hardened alloy tool steel.
> Angle precision 0.007/ 100mm.
> Low height for more wheel clearance.
MICROSINEC
> Positive locking at all angles without any distortion.
> Large effective area is provided for machining the work pieces.
> Constructed of hardened alloy tool steel.
> Double way sine plate; can grind two way angle at the same time.
> Angle precision 0.007/ 100mm.
Electro Magnetic chucks
EFINE
> Electro Magnetic Chuck with all metal brass and steel laminated top plate.
> High resistance to coolant/ corrosion.
> Electro Magnetic Chuck has high mechanical rigidity and proven robustness.
> Electro Magnetic Chuck is guaranteed water proof.
> Electro Magnetic Chucks have a multi energized magnetic circuit, consisting of a number of adjacent, reversed coils making up a magnetizing core which is small pole pitch.
> The multitude of exciting windings increases dissipation of electrical energy which becomes magnetic energy, while limiting both temperature rise caused by Joule effect and distortion of the chuck.
> Top plate of Electro Magnetic Chuck is machinable up to 8 mm.
> Electro Magnetic Chuck can be easily fitted to the surface grinder.
EMICRO
> Electro Magnetic Chuck having all metal brass and steel laminated top plate.
> High resistance to coolant.
> Electro Magnetic Chuck has high mechanical rigidity and proven robustness.
> Electro Magnetic Chuck is guaranteed water proof.
> Top plate is of Electro Magnetic Chuck machinable up to 8 mm.
> Electro Magnetic Chuck can be easily fitted to the surface grinder.
EGRIP
> Single piece body construction for high precision.
> 100% leak proof construction.
> Lowest height electro magnetic chucks.
> Electro Magnetic Chuck weight less by 10%-20%, hence increases the durability of grinder itself.
> Less than 5ºC temperature change after 1 hour working on these Electro Magnetic Chucks.
> Minimum power consumption.
> Possibility to combine several Electro Magnetic Chucks for a large uninterrupted surface.
> Due to low height of these Electro Magnetic Chucks, there is more space between the grinding wheel and the chuck, which enables the processing of larger work pieces.
> Electro Magnetic Chucks can be easily fitted to the surface grinder.
ECONCENTRIC
> All metal aluminium and steel set top plate.
> Made from solid plate, top plate integral part of the chuck such has high mechanical rigidity and proven robustness.
> Watertight execution, allows abundant application of coolants.
> Excellent holding power with low energy consumption.
> It can be mounted on Machine table by fitting the adaptor plate to the threaded holes in the back side.
Electro Permanent Magnetic Chucks
MagnaSlot 50
> Magnetic power above 100 MT/m2.
> Magnetic Pole Size: 50 x 50 mm.
> Perfect safety in case of power failure. No electricity needed to Keep the Electro Permanent Magnetic Chuck ON.
> Unobstructed movement of cutters during machining.
> Variable magnetic power.
> Drastically reduces set up Time by using magnets.
> Achieves best machining accuracy.
> Uniform clamping over entire area, such no chattering of tools there by improving finish and tool life.
MAGNASLOT
> The working face is machined from a single block of mild steel, wherein the poles are demarcated by making slots in the Top surface obviating the need to use filler material.
> 100% safety to Original Machine Bed.
> Universal Clamping directly on Magnetic Chuck.
> 100% Leak Proof.
> Very Rigid and Robust construction.
> No Epoxy * No Expansion * No Deformation.
No Damage * No Burning.
MagnaSlot 75
> Magnetic power above 100 MT/m2.
> Magnetic Pole Size: 75 x 75 mm.
> Perfect safety in case of power failure. No electricity needed to Keep the Electro Permanent Magnetic Chuck ON.
> Unobstructed movement of cutters during machining.
> Variable magnetic power.
> Drastically reduces set up Time by using magnets.
> Achieves best machining accuracy.
> Uniform clamping over entire area, such no chattering of tools there by improving finish and tool life.
> Reduce Clamping/ De-clamping time in CNC machines drastically resulting in increased production.
DoubleMAG
> Patented design with full steel working face.
> Unique self clamping magnets.
> Ergonomic design and light weight magnet modules.
> Magnets can be Daisy Chain connected so that only one cable needs to be connected to the controller and the magnets are connected amongst themselves.
> Mangets clamps to the machine bed without the need of any external clamping simultaneously clamping the job.
> Magnets can easily be placed where required.
> Any module of the magnet can be used to switch ON/ OFF as all the modules are interconnected with detachable connectors. This gives a great deal of flexibility.
> Height of all magnets is 60 mm.
> Clamping force for DoubleMag 50 ≥ 300 kg/ pole.
> Clamping force for DoubleMag 75 ≥ 675 kg/ pole.
EPFlux
> Easy release of hardened jobs.
> No electricity required to keep the Electro Permanent Magnetic Chuck ON.
> All Metal Top Plate of Brass and Steel lamination provides full active magnetic area.
> Variable power makes it possible to adjust the magnetic force.
> EPM Chuck drastically reduces the loading, unloading the work pieces.
> Electro Permanent Magnetic Chuck can be easily fitted to the surface grinder.
EPCUBE
> Patented full steel Top surface.
> High induction of magnetic flux.
> High & uniform clamping power throughout the bed.
> Variable magnetic power possible.
> Perfect safety in case of power failure.
> 2 or 4 or multiple magnetic face.
> Unobstructed movement of tools during machining as all five faces of the job can be machined in the same setting.
> Drastically reduces the setup time and machining of the work pieces.
> Total magnetic surface used for clamping giving better machining accuracy as reducing chattering.
> 100% Leak Proof.
> Clamping force for EPCUBE 50 ≥ 350 kg/ pole.
> Clamping force for EPCUBE 75 ≥ 790 kg/ pole.
EPMILL
> Energy Saving: Electricity is required only for switching ON/ OFF.
> High Clamping force is supplied by the powerful Rare-earth magnets.
> Uniformity of clamping over the entire contact surface.
> Drastically reduces the setup time of work pieces.
> Power from entire pole is induced to components for maximum magnetization.
> All Metal surface provides stable working area for heavy duty milling.
> Clamping force up-to 16kg/cm2 of contact area.
UNIROW
> Magnetic power above 100 MT/m2.
> Magnetic Pole Size: 50 x 50 mm.
> Perfect safety in case of power failure. No electricity needed to Keep the Electro Permanent
> Magnetic Chuck ON.
> Unobstructed movement of cutters during machining.
> Variable magnetic power.
> Drastically reduces set up Time by using magnets.
> Achieves best machining accuracy.
> Uniform clamping over entire area, such no chattering of tools there by improving finish and tool life.
EMEPM
> High and uniform magnetic power, leading to uniform clamping of the job.
> Variable magnetic power.
> Modular, Rigid and Robust construction.
> Can be easily adapted to existing magnetic chucks of pole sizes 70x70 and above.
100% Leak Proof.
Permanent Magnetic Lifters
e-LIFT
> Lifting magnet tested to 3 times the rated capacity.
> State of art design.
> Smaller and lighter than ever.
> Made with high energy rare earth NdFeB magnets.
> Very stable structure.
> Easily transportable.
> Actuating lever with positive spring lock.
h-LIFT
> Easy grip powerful magnet with handle.
> Can lift/ drag top sheet from stack for pulling out without any damage.
> Optimum flux density - effectively lifts thick/ thin sheets.
> Magnets are always ON. To release a cam mechanism pushed down the sheet at contact point.
Demagnetiser
APPERTURE DEMAGNETIZER
> Highly efficient for demagnetising components which can pass through it.
> Strong AC demagnetising field inside window.
> Can be used for in line production process.
Electro Magnetic Lifters
MAGNALIFT - HD
> Easy & speedy handling of solids and scraps.
> Compact and Light weight model with optimum load carrying capacity.
> Optimum cross section combined with high magnetic flux produced ensures maximum lifting capacity with respect to the magnet self weight.
> Easy operation, only single operator required.
> Manufactured with Cast Steel body and/or Fabricated structure.
> Duty Cycle 50%/ 60% per 10 minute.
> Aluminium/ Copper/ Anodised Aluminium Conductor wound coil, special “H” or “C” Class insulation.
> Completely sealed with thermal conductive compound and protected terminal box.
> Supplied along with standard three-fall chain suspension with bull ring.
> Operates on 220 Volts DC.
MAGNALIFT-RE
> Ideal for handling of Rebar Bundles or construction steel.
> Manufactured in fabricated structure.
> Compact, light weight & increased heavy duty cycle.
> Aluminium and Copper Conductor wound coil with class H/C insulation.
> Completely sealed with thermal conductive compound and protected terminal box.
> Custom designed poles for special lifting capacities.
> Operates on 220 Volts DC.
> Self coiling cable reeling drums.
> Heavy duty control panel.
Electro Permanent Magnetic Lifters
BATEPM
> Revolutionary technique for safe magnetic lifting.
> Light weight and robust construction.
> Safety factor of 3 is maintained for each magnet.
> EPM Lifter-Battery power only needed to switch On and Off.
> No battery power is needed to keep magnet On.
> Pole design for lifting both round and flat components.
> Maintenance free completely sealed rechargeable batteries.
> With battery fully charged - can switch On/Off approximately 300 times.
> Warning signal when battery charge level is low.
> In built battery charger with over charge protection.
> Battery Charging cable is in built in a sliding case.
> Automatic Sequential switching On/Off using contact less relay. The magnet initially is in Off condition. After placing on the load, as the magnet pulls up, it actuates a contact less relay and the magnet is auto-matically switched On. When it is hoisted down, the magnet remains On. Now when it is lifted the same is switched OFF and release the job.
> Ready to use Magnets can be hooked to crane giving incredible flexibility and unbeaten cost reduction for moving ferrous load.
> BATEPM ACE is made with multiple magnets for handling longer sheets/ bars plates.
EPM-FB
> EPMs suspended from fixed length spreader beam so that the maximum range of plates are covered.
> Optimise the available work area by elimination of dunnage.
> Electronic control panel along with standby PCB card.
> Double Mag Cycle - this ensures the safe lifting of the load.
> Power Control – Magnetic Power can be varied in 4 steps
> Magnets can be selectively switched according to the length of the plate being handled.
> Smaller Plates – Only internal magnets are switched ON.
> Larger Plates – All the magnets are switched ON.
> Safety Interlock Key – to Magnetize/ Demagnetize 2 buttons are to be pressed simultaneously. This eliminates the chance of accidental operation of the magnet.
> “Inching” feature –When the magnet is switched ON, it might lift more than a single plate. Inching is a feature, which when invoked reduces the magnetic power slowly such that additional plates, if lifted, are dropped. This is used to make sure that only one plate is handled at a time.
> ADPREM – Accidental Demagnetization Prevention Mechanism. Disable the demagnetization cycle when carrying load.
> Lamp Block – Displays the systems present state.
> Chain and Hanging Arrangement – made of grade 80 high strength steel along with bull ring.
EPM-TB
> Tilting Electro Permanent Magnets for handling Single plates in either vertical or horizontal position.
> “Inching” feature – drops additional plates making sure that only one plate is handled.
> Supplied along with fixed spreader beam.
> Simple self-tilting mechanism by appropriate positioning on plates lifted. No additional mechanism required.
> Horizontally placed plates can be stacked in vertical position or Vertically stacked plates can be kept in horizontal position by appriopriate placement of the magnets.
> Spreader beam fitted with elastic suspension for EPMs/ control panel/ indicative tower lamp/ Chain & Bull Ring etc.
> Radio Remote Control integrated.
EPM-BS
> Electro Permanent nature of magnet.
> Electricity consumed only during switching ON/ OFF.
> Electricity not required during transportation.
> Optimize the available work area by elimination of dunnage.
> Duty Cycle of magnet 100%.
Science Lab Building
Science Lab Building
Magnetic Separators
PMSM
> Most effective for removal of tramp iron from materials carried over conveyors/ vibratory feeders or inclined planes.
> Can be suspended for Longitudinal or Transversal cleaning over the conveyor belt.
> Permanent magnetic suspension separators are made with powerful Strontium Ferrite magnets.
> Electro magnetic suspension separators are supplied for deep depth up to 700 mm depth and manufactured with Copper and Aluminium insulated conductor.
OVERBAND SEPARATOR
> Manufactured in self cleaning with cross belt conveyor system, they automatically discard the tramp iron from the process.
> Most effective for removal of tramp iron from materials carried over conveyors/ vibratory feeders or inclined planes.
> Can be suspended for Longitudinal or Transversal cleaning over the conveyor belt.
> Permanent magnetic suspension separators are made with powerful Strontium Ferrite magnets.
> Electro magnetic suspension separators are supplied for deep depth up to 700 mm depth and manufactured with Copper and Aluminium insulated conductor.
Drill Stand
MAGDRILL-EPM
> Stand will not drop even during power faluire.
> Electrical power is not required to keep the magnet ON.
> Compact and light weight.
> Various models of portable drills can be fitted using adaptor & fixture.
> Powerful electro permanent magnet which ensures a firm clamping on the job surface.
> Can rotate over 330 Degrees.
> Can position drill precisely by correct adjustment.
> Aluminium slides accurately machined and moves between brass guides.
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